Hi guys, looks like a lot of opinions running around and nobody's doing the math on this. Since it'sFriday afternoon and I'm just killing time at the office, I thought I'd crunch the numbers. I have quite a bit of experience building my own quads, mostly based on the APM open-source platform, so motor/ESC and propeller matching is something I've done many times.
The new motors spin slower given the same voltage than the old motors (800 RPM per volt versus 960) but the craft still requires exactly the same amount of thrust to hover, and exactly the same amount of thrust to climb at the advertised 5 m/s rate. Because the propellers haven't changed, they'll have to spin at the same rpm to generate the same thrust.
Brushless motors use energy more efficiently as they approach their maximum speed. The RPM needed to make a 1280 gram craft hover with a 9.4” prop with a 5° pitch (DJI 9450 prop found on Phantom3) is 5393 rpm. Because the 800KV motor will be operating slightly closer to its maximum speed when at 5393 RPM, it will be running slightly more efficiently.
I calculate about 30 seconds of additional hover time with the 800KV motors, but in the real world where these motors are operating at a bunch of different RPM throughout a flight, I would expect the flight time difference to be imperceptible.
With the 960KV motors, motor temperatures at max should be about 51°C, but the new 800KV motors would run at about 39°C. At hover the temps are the equal between the two. It should be rare for either motor to get anywhere near max. The theoretical max climb of the 960kv motor is 13.3 M/S and the 800kv is 10.7m/s. Since the flight controller limits this to 5m/s the temps at full climb would be close to the same between both motors. The only place where the motor temp differences would be meaningful would be at full climb and full forward. This would put the rear two motors spinning somewhere towards their max RPM, but I don't have an easy way to calculate what the RPM/thrust would be.
The 800KV motors will make around 3456 grams of thrust at max, and the 960KV motors will make 4352g. If you ever see yourself adding payload to the craft, you might consider the older motors. The reality is, both crafts with the new and with the old motors are well powered.
The 960KV motors were carried over from the Phantom2, and a fully loaded Phantom2 with a gimbal, GoPro, LightBridge etc. can be 1700g. That use case is probably what the 960KV motors were designed for. They're actually probably a bit overkill for the phantom3's sub 1300g weight.
I bet what happened was that DJI was having production issues with the 960KV motor, and set about redesigning it to speed manufacturing. In the process, they figured they might as well reduce output a bit to make it a better fit for the phantom3. Because of the lower output motor would require a greater throttle input to reach the hover RPM, DJI would have had to adjust the target hover throttle rate in the flight controller. The 800KV motors require 49% throttle to hover, and the 960KV motors require 43% throttle to hover (this is because at 100% throttle the 960kV Motors make more thrust).
In order to keep a single firmware version for all the Phantom3 flight controllers, they probably changed the ESC's throttle input signal to output rpm scaling. That's why you need a different esc board.
Anyway, to make a long story short, I seriously doubt there is any flight time benefit, but the lower motor temps look nice…
All my calculations are done in the eCalc (
eCalc - xcopterCalc - the most reliable RC Calculator on the Web) if you're interested in learning more about this type of tuning.